Mcculloch 966564101 User Manual

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ZM4619/966564101
OperatorManual


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Summary of Contents

Page 1 - OperatorManual

 ZM4619/966564101OperatorManual

Page 2

108011-520Never take passengersWatch for trafc when operating near or crossing • roadways.Use extra care when loading or unloading the • machin

Page 3 - 

11PersonalSafetyEquipment8011-670aPersonal protective equipment6003-004Mow up and down, not side to sideMake sure that you have rst aid equip

Page 4

128011-517Never allow children to operate the machine8011-518Keep children away from work areaChildrenTragic accidents can occur if the operator

Page 5 - 

13SafeHandlingofGasolineTo avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely ammable an

Page 6

148011-515Never drive the machine in an enclosed spaceGeneralMaintenanceNever operate machine in a closed area.• Keep all nuts and bolts tight

Page 7 - 

15Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, re or eye inj

Page 8

16IMPORTANTINFORMATIONTheparkingbrakeisnotsufcienttolockthemachineinplaceduringtransport.Ensurethatthemachineiswellfastene

Page 9 - SafetyInstructions

17This operator’s manual describes the McCulloch Zero Turn Rider. The rider is tted with a Briggs & Stratton, four-stroke overhead valve

Page 10 - Never take passengers

WARNING!Themachinecanturnveryrapidlyifonesteeringcontrolismovedmuchfurtherforwardthantheother.18MotionControlLeversThe mach

Page 11 - SlopeOperation

19SeatAdjustmentLeverThe seat can be adjusted lengthways. Release levers are located at the lower front right, or on the right side—dependin

Page 12 - 8011-518

©2010 HTC. All rights reserved.Beatrice, NE. Printed in U.S.A.Toimplementimprovements,specicationsanddesignscanbealteredwithoutpriornotic

Page 13 - SafeHandlingofGasoline

20FuelTankThe machine has one fuel tank, just behind the seat. The tank capacity is 4 gallons (15.1 liters).The engine will run on a minimum

Page 14 - GeneralMaintenance

21IgnitionSwitchThe ignition key is placed on the driver’s panel and is used to start and stop the engine.IMPORTANTINFORMATIONDonotrunthe

Page 15 - Risk of sparking

22BladeSwitchIn order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed.8058-019Cut hei

Page 16 - SparkArrestor

23FusesFuses are located on the left hand side of the machine. They are accessed by tilting the seat forward. They are at pin fuses of the sa

Page 17 - 

24Read the Safety section and following pages, if you are unfamiliar with the machine.TrainingZero turn mowers are far more maneuverable than

Page 18

258058-123Blade switch8058-019Cut height lift lever8058-080-1Released parking brakeBeforeStartingRead the sections Safety Instructions and •

Page 19

268058-123Set the throttle8058-077 Place controls in neutral position8058-123Set the choke controlMove the steering controls outward to the l

Page 20

27WARNING!Engineexhaustandcertainvehiclecomponentscontainoremitchemicalsconsideredtocausecancer,birthdefectsorotherreproduc

Page 21

28WARNING!Lead-acidbatteriesgenerateexplosivegases.Keepsparks,ameandsmokingmaterialsawayfrombatteries.Alwaysweareyeprotecti

Page 22

29RunningRelease the parking brake by moving the lever 1. downward. Your mower is equipped with an operator presence system. When the engine

Page 23

INTRODUCTION ...5Driving and Transport on Public Roads ...5Towing ...

Page 24 - 

30Move throttle control to full throttle (not choke). 7. The machine’s speed and direction are continuously variable using the two steering c

Page 25

31MowingTipsObserve and ag rocks and other xed • objects to avoid collisions.Begin with a high cutting height and reduce it • until the de

Page 26

32StoppingtheEngineAllow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been wor

Page 27

338058-032Bypass linkage, EZT engaged8058-033Bypass linkage, EZT locked in the bypass positionManualTransportWhen pushing or pulling the mow

Page 28

341) First change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty

Page 29

351) First change after 5-8 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty c

Page 30

36BatteryYour mower is equipped with a maintenance free battery and does not need servicing. However, periodic charging of the battery with

Page 31

TirePressuresAll four tires should have a pressure of 15 psi / 103 kPa /1 bar.37SafetySystemThe machine is equipped with a safety system

Page 32

121338WARNING!Themachinemustbestandingabsolutelystillwhentheparkbrakeisengaged.Visually check that no damage is found on the le

Page 33

39PumpBeltReplacingEZT(E-SeriesZeroturnTransaxle)beltPark the mower on a level surface. Engage the parking brake.EZTBeltRemovalNOTE

Page 34 - 

WARNING!Failuretofollowcautiousoperatingpracticescanresultinseriousinjurytotheoperatororotherpersons.Theownermustunderstandthese

Page 35

21340IMPORTANTINFORMATIONSpecialbladeboltisheattreated.ReplacewithaMcCullochboltifrequired.Donotuselowergradehardwarethan

Page 36

41AdjustingtheMowerDeckDeckLevelingAdjust the deck while the mower is on a level surface. Make sure the tires are inated to the correc

Page 37

42IMPORTANTINFORMATIONDONOTaddanytypeoftirelinerorfoamllmaterialtothetires.Excessiveloadscreatedbyfoamlledtires

Page 38

43GeneralFor engine lubrication, see the engine manufacturer's Owners Manual.Remove the ignition key to prevent unintentional movement

Page 39

448050-009Lubricating the front wheelsIMPORTANTINFORMATIONUseminimallubricationandremoveexcesslubricantsothatisdoesnotcomeint

Page 40

45Problem CauseEngine will not start Blade switch is engaged.• Steering controls are not locked in the neutral position• Parking brake

Page 41

46Problem CauseEngine overheats Clogged air intake or cooling ns• Engine overloaded• Poor ventilation around engine• Defective engine

Page 42

47WinterStorageAt the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days

Page 43 - 

48

Page 44

49TorqueSpecicationsHexHeadCapScrewsThe torque values shown should be used as a general guideline when specic torque values are no

Page 45 - 

5CongratulationsThank you for purchasing a McCulloch ride-on mower. This machine is built for superior efciency to rapidly mow primarily

Page 46

501) Refer to the engine manufacture’ own-ers manual for engine specications. 2) The power rating of the engines indi-cated is the aver

Page 47 - WinterStorage

51ZM4619/966564101EquipmentCutting width 46"Cutting height 1.5" - 4" / 2.5 cm - 10.6 cmUncut circle 0Number of blades

Page 48 - 

52USArequirementsLabels are placed on the engine and/or in the engine compartment stating that the machine will fulll the req

Page 49 - 

53ActionDate,mtrreading,stamp,signDeliveryService1. Charge the battery.2. Adjust the tire pressure of all wheels to 15 PSI (1 bar)

Page 50

54ActionDate,mtrreading,stamp,signAfter10hours1. Change the engine oil.2. Change the oil lter.3. Check hydraulic oil level.4. In

Page 51

55ActionDate,mtrreading,stamp,sign100-HourService1. Grease ttings (caster pivots and caster wheels)2. Inspect dampeners3. Inspect

Page 52 - 

56ActionDate,mtrreading,stamp,sign300-HourService1. Grease ttings (caster pivots and caster wheels)2. Inspect dampeners3. Inspect

Page 53 - 

57ActionDate,mtrreading,stamp,signAtleastonceeachyear1. Clean the engine’s cooling air intake.2. Replace the air cleaner’s pre-

Page 54

58ActionDate,mtrreading,stamp,sign

Page 56

6GoodServiceMcCulloch's products are sold only in specialized retail stores with complete service. This ensures that you as a custom

Page 57

P/N 115 349428R1 03/08/10

Page 58

R N7These symbols are found on the machine and in the operator’s manual.Study them carefully so that you know what they mean.Used in

Page 59

Read Shut off engine and Keep a safe Use on slopes No passengers Operator’s remove key before distance from no greater Manual performing

Page 60 - P/N 115 349428R1 03/08/10

9SafetyInstructionsThese instructions are for your safety. Read them carefully.IMPORTANT:THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS A

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